JIS B 7420 is the Japanese Industrial Standard for Plain Limit Gauges, providing critical requirements for the design and manufacturing of gauges used to check hole and shaft tolerances in mechanical engineering. Overview of JIS B 7420
The standard focuses on "Go" and "No-Go" gauges, which are used to determine if a part’s dimensions fall within a specified tolerance without providing an actual measurement value.
Scope: Covers types, shapes, dimensions, and tolerances of limit gauges for holes and shafts.
Key Identification: The standard defines how to distinguish between gauge ends. For example, the NOT GO gauge is typically shorter than the GO gauge and may be marked with a red ring or a specific groove.
International Alignment: It is closely related to international standards like ISO/DIS 1938-1, ensuring technical consistency across global manufacturing. Critical Technical Specifications
According to NormSplash and PhysicsNorm, the standard details several complex aspects of gauge management:
Permissible Wear: A major part of the document defines "permissible wear within hole tolerance" and "permissible wear within shaft tolerance." This allows for a small amount of material to wear away from the gauge over time while still maintaining the integrity of the inspection.
Gauge Proportions: The length of the "GO" portion of a plug or ring gauge must be equal to the length of the feature being inspected to ensure full-form verification.
Form Tolerances: Beyond simple diameter, the standard sets limits on form deviations (like roundness or taper) to ensure the gauge itself doesn't introduce measurement errors. Application & Selection
When applying JIS B 7420 in a production environment, manufacturers typically follow these guidelines for ordering or fabricating: jis b 7420 pdf
Tolerance Grade: Gauges are selected based on the specific tolerance grade of the hole or shaft being inspected (e.g., H7, g6).
Special Materials: While standard gauges are common, high-wear versions (like carbide or ceramic) are often requested for high-volume production to minimize the frequency of re-calibration.
Maintenance: Regular inspection of gauges is necessary to ensure they haven't worn beyond the "permissible wear" limits established by the standard.
For a deep dive into specific dimensions and tables, you can view the sample excerpt of JIS B 7420:1997 here or purchase the full 52-page standard through providers like Afnor EDITIONS. JIS-B-7420-1997-en.pdf - NormSplash
The JIS B 7420 standard, officially titled "Plain Limit Gauges," is a Japanese Industrial Standard (JIS) that specifies the requirements for dimensional inspection tools used for holes and shafts. It provides the technical basis for ensuring that parts manufactured for machinery and precision equipment fall within their specified tolerance zones. Scope and Application
This standard applies to plain limit gauges and reference disks for gap gauges intended for workpieces with: Nominal Sizes: Dimensions not exceeding 500 mm.
Tolerance Grades: Applied to grades IT6 to IT16 as specified in JIS B 0401.
Feature Types: Primarily used for cylindrical holes and shafts that satisfy the "conditions of envelope" (maximum material condition). Key Technical Specifications
The standard is technically aligned with ISO/DIS 1938-1 but includes specific Japanese measuring methods and additional criteria for acceptance/rejection in trade. JIS B 7420 is the Japanese Industrial Standard
GO and NOT GO Gauges: The standard defines how to determine if a part is acceptable. A GO gauge should pass through or over the workpiece, while a NOT GO gauge should not.
Material Requirements: Gauges are typically constructed from durable materials like alloy tool steel (e.g., SKS31) with high hardness (HRC 58–64) to resist wear during repeated inspections.
Design Variations: It covers various gauge forms, including: Plug Gauges: For inspecting internal hole diameters. Ring Gauges: For inspecting external shaft diameters. Snap (Gap) Gauges: For quick inspection of shafts. Determining Gauge Size
The standard provides specific formulae (found in Table 5 of the document) and attached tables to calculate the exact size of a limit gauge based on the workpiece's nominal size and tolerance grade. When dimensions reach five or more decimal places, they are rounded to four places according to JIS Z 8401. How to Access the JIS B 7420 PDF
The official English translation of JIS B 7420:1997 is maintained and published by the Japanese Standards Association (JSA). JIS B 7420:1997 - Accuris Standards Store
Plain limit gauges. standard by Japanese Industrial Standard / Japanese Standards Association , 01/01/1997. Accuris Standards Store JIS B 7420 - 1997-03-31 - DIN Media
Plain limit gauges. Publication date 1997-03-31 Original language English. 120.70 EUR VAT included. 112.80 EUR VAT excluded. JIS B 7420:1997 Plain limit gauges - Intertek Inform
I’m unable to provide a full write-up or technical analysis of JIS B 7420 based on its PDF content because I do not have direct access to the document. The standard is copyrighted material published by the Japanese Industrial Standards Committee (JISC) / Japanese Standards Association (JSA), and I cannot retrieve, reproduce, or summarize proprietary PDFs that are not in the public domain.
However, I can offer general guidance on what JIS B 7420 typically covers, based on publicly available metadata about the standard: Types and sizes of V-blocks Material, hardness, and
If you need a full write-up, you would need to:
JIS B 7420 is the Japanese Industrial Standard titled "Plain plug gauges and ring gauges." Specifically, it specifies the nominal sizes, tolerances, and permissible wear limits for cylindrical plain plug gauges (used to check holes) and plain ring gauges (used to check shafts).
This standard is essential for anyone working with:
Searching for "JIS B 7420 PDF" typically leads to requests for the official standard document.
Many countries have reseller agreements with JSA. These are often more user-friendly for non-Japanese speakers.
Pro Tip: When purchasing, look for the "English Version." While the numerical tables are universal, the explanatory text and definitions are critical. Do not buy the Japanese-only version unless you are fluent in technical Japanese.
JIS B 7420 distinguishes between:
The PDF document (JIS B 7420) is dense with technical data. When you obtain the official copy, you should expect to find:
While not prescriptive, the standard provides guidance on recommended re-certification periods based on usage intensity.